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LASER SURFACE HARDENING

Laser surface hardening is a selective surface hardening process wherein the desired metallurgical and mechanical properties are achieved by a defocused laser beam irradiated over the required area with average power density of 103 - 104 W/cm2 produced to desired case depth. Hardening is effected by transformation, remelting or shock hardening.

Key Features & Advantages

  • Moderate to rapid cooling rates resulting in fine homogenous structures
  • Selectively localized area processing
  • Controlled case depth
  • Minimal distortion
  • Chemical cleanliness
  • Minimal post treatment
  • High process flexibility
  • Excellent reproducibility
  • Ease of processing with CNC programming
  • Faster production rates
  • No quenchant requirement

Typical Applications

  • Steam turbine blades
  • Crank shafts
  • Cam shafts
  • Forming dies
  • Cutting tool edges

Ongoing Application R & D Projects

  • Crankshaft for a reciprocating compressor
  • Piston spacers & rings for IC engines
  • Two-wheeler cam shafts
  • Crossings for rail roads
Optimization of laser welding process on Ti-6Al-4V sheets to obtain defect free joints with required mechanical strength.
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