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LASER DRILLING

Laser drilling involves material removal by vaporization and/or expulsion of molten material due to irradiation of high laser intensities. There are two types of laser drilling processes: percussion drilling (hole of diameter <1 mm) and trepanning (hole of diameter > 1 mm). Percussion drilling process involves a stationary beam and one or more pulses to penetrate the thickness of material. Trepanning involves contour cutting of the hole by moving the beam / workpiece to create the final dimensions of the hole.

Key Featyres & Advantages

  • Ability to produce small diameter holes with high    aspect ratiosHoles can be drilled at shallow angles to the surface
  • Optical fiber delivery possible
  • Ability to process a wide range of materials
  • High production rates
  • Drilling of micron level holes to rock drilling
  • Non-contact drilling (no tool wear or breakage, no material distortion)
  • Highly accurate and consistent results
  • Precise control of heat input
  • Flexibility to address different applications (for prototypes and low-volume, small-lot manufacturing)

Typical Applications

  • Cooling holes in gas turbine blades
  • Aerofoil Laminar Flow
  • Fuel Injection Nozzles
  • Fuel Filters
  • Inkjet Printer Nozzles
  • PCB Via Interconnects
  • Catheters
  • MEMS

ONGOING APPLICATION DEVELOPMENT PROJECTS

Optimization of laser welding process on Ti-6Al-4V sheets to obtain defect free joints with required mechanical strength.
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Centre for Nanomaterials | Centre for Engineered Coating | Centre for Ceramic Processing | Centre for Laser Processing | Centre for Non-Oxide Ceramics
Centre for Carbon Materials | Centre for Fuel Cell Technology | Centre for Sol-Gel Coatings
Centre for Chem & Struc Characterization | Centre for Mech & Micro- Structural Characterization | Centre for Technology Acquisition & Transfer
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